Products

DESCRIPTION

• Overview
• Product Description
• Specification
• Company Profile
• Exhibition

Overview

Basic Info.

Customized	Customized
Condition	New
Folding Way	Customized
Speed	50PCS/Min
Installed Power	About 15 Kw
Raw Material Tube	3 Inch
Input Power	380V;50Hz;
Input Air Source	0.6MPa-0.8MPa.
Machine Size	5*7*2.8
Transport Package	Standard Export Wooden Case
Origin	Jiangsu
HS Code	8451800090
Production Capacity	30 Set/Sets Per Month

Packaging & Delivery

Package Size500.00cm * 700.00cm * 208.00cm Package Gross Weight1000.000kg

Product Description

Product DescriptionCustom Automated Non-woven Disposable Pillowcase Making Machine Production LineStrategic OEM/ODM & Custom Engineering SolutionsAre standard, off-the-shelf machinery layouts failing to meet your plant's specific dimensional, speed, or footprint constraints? We specialize in custom non-standard automation engineering

Why Global Manufacturers Choose Our Custom Automation100% Bespoke Engineering Flexibilities: We modify mechanical structures, folding geometry, and PLC logic to process specific fabric weights, dimensions, and unique folding patterns. Tier-1 International Component Infrastructure: To ensure seamless global maintenance, we source critical controls exclusively from world-renowned brands:Pneumatics & Actuators: SMC for flawless multi-axis stroke execution.Motion Control & Inverters: Delta / Yaskawa high-resolution servo drive systems.Sensors & Encoders: Omron sub-millimeter precision registration controls.Heavy-Duty Mechanics: Genuine NSK structural bearings to eliminate thermal runouts.Contamination-Free Sanitary Design: Engineered strictly for medical protective wear and premium hospitality sectors. We utilize an anodized aluminum alloy frame and overhead drive isolation to ensure a completely oil-free, hygienic manufacturing environmentTurnkey Engineering & Lifecycle Support: From initial 3D CAD modeling and finite element analysis to global on-site commissioning, we provide full technical documentation (electrical schematics, timing belt charts, and localized HMI touch screen menus).Specification

Technical Parameter Index	Standard Baseline Configuration
Raw Material Roll Options	Non-woven fabric roll width ≤ 175 cm, outer diameter ≤ 80 cm
Finished Product Dimensions	Width: 50–80 cm × Length: 40–55 cm
Ultrasonic Horn Configuration	15K Acoustic Sealing Horns (≈8mm Weld Pattern)
Stable Manufacturing Output	3000 PCS/HOUR
Electrical Framework	380V; 50Hz; 3-Phase 5-Wire
Drive Architecture	Multi-Axis Servo Synchronous Belt Transmission

Step-by-Step Customization & Engineering Workflow 1. Technical Intent Review: Our engineers review your material samples, layout constraints, target cycle times, and finished pillowcase blueprints.2. 3D CAD & Layout Concept Approval: We deliver comprehensive 3D mechanical renderings and system layout drawings for your team's review and sign-off before manufacturing begins.3. Component Procurement & Machining: Precision CNC machining of custom components begins alongside the procurement of premium global controls.4. In-House Production & Assembly: Mechanical and electrical technicians assemble the machinery on our floor under strict quality control standards.5. Factory Acceptance Testing (FAT): We run extensive live material tests at our factory. Customers are invited to verify speed, tolerance stability, and qualification rates .6. Global On-Site Installation (SAT): Our engineers travel to your facility to handle mechanical leveling, electrical hookups, final site acceptance testing, and operator certification.

Automated Process Sequence Station A (Tension Controlled Unwinding): Features automatic web edge alignment sensors and powder brake tension loops to feed material smoothly. Station B (Longitudinal Precision Folding): Uses highly polished, non-marking stainless steel triangular folders to execute crisp folds without tearing delicate non-woven fabrics. Station C (High-Frequency Ultrasonic Welding): 15K continuous ultrasonic horns create clean, strong welds without the smell or risk of thermal melting elements.Station D (Rotary Cutting & Cross-Folding System): Servo-controlled cutting wheels deliver clean edges, which are immediately sent through a series of folders for multi-layer W-shape and double cross-folding. Station E (Smart Batch Conveying): Automatically tallies products via an adjustable electronic counter and pushes finished batches forward for easy packing.Company Profile

Exhibition

FAQ1.Q: Are you a factory or trading company?
A: We are a factory ,welcome to visit our factory.

2.Q:How stable are your automation equipment?
A: Our automation equipment undergoes strict quality inspections and long - term actual operation tests. Key components are all selected from high - quality brands. In terms of design, advanced control systems and redundant designs are adopted to ensure the equipment remains stable during long - term continuous operation and reduce the probability of malfunctions. Meanwhile, we provide a complete after - sales maintenance service and respond to your equipment maintenance needs promptly.

3.Q: What is your after - sales response time?
A: We have a professional and strong after - sales team, and there are resident offices in some domestic regions. When you report an equipment failure, for customers in the city, we promise to arrive on - site within 24 hours. For customers outside the city, generally, we will arrive within 48 - 72 hours depending on the distance, to troubleshoot and solve problems for you in a timely manner. For overseas customers, we will provide a preliminary solution within 2 hours after receiving the feedback. If on - site service is required, we will arrange professional technicians to go as soon as possible according to the actual situation.

4.Q: Is the equipment operation complex? Do you provide training?
A: Our equipment is designed with user - friendly operation in mind, equipped with a human - oriented operation interface and detailed operation manuals. Meanwhile, we provide free professional training services for every customer who purchases our equipment, including the operation method of the equipment and key points of daily maintenance, to ensure that your operators can master the use of the equipment proficiently. The training methods can be on - site training or online video training according to your needs.

5.Q:Can the equipment be customized according to our special requirements?
A: Certainly. We have a professional R & D and technical team with rich experience in non - standard customization. You can inform us in detail of your special requirements, such as equipment functions, dimensions, production efficiency, etc. We will conduct an evaluation and design according to your requirements and provide you with customized automation equipment solutions.