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Dec 30, 2023

3D Printer Z Sensor Claims 0.01 Mm Resolution

Early 3D printers usually had a microswitch that let you know when the Z axis was at the zero point. There was usually an adjustment screw so you could tune for just the right layer height. But these

Early 3D printers usually had a microswitch that let you know when the Z axis was at the zero point. There was usually an adjustment screw so you could tune for just the right layer height. But these days, you most often see some sort of sensor. There are inductive sensors that work with a metal bed and a few other styles, as well. However, the most common is the “BL touch” style sensor that drops a probe below the nozzle level, measures, and then retracts the probe. However, nearly all of these sensors work by detecting a certain height over the bed and that’s it.

A new probe called BDsensor is inductive but can read the height over the bed in real time. According to information from the developer, it achieves a resolution of 0.01 mm and a repeatability of +/- 0.005mm. We don’t know if that’s true or not, but being able to take real-time soundings of the nozzle height leads to some interesting possibilities such as real-time adjustments of Z height, as seen in the video below.

The device does require calibration. You essentially touch the nozzle down to the bed and the machine measures 7 mm, building a calibration curve as it goes. Recent versions of Marlin support the probe and provides a real-time display of the measured height on the LCD. You do need two free I/O pins, but since the BL Touch does too, you probably have a port you could use.

In use, you can watch the real-time display to help you manually level, or use the device as a traditional probe to autolevel. You can also set up for dynamic leveling as seen in the video. Bed sensors don’t have to be expensive, but there’s something attractive about constantly measuring the bed height that seems mostly unique to this probe.

These are some pretty big claims for a fairly inexpensive device. Have you used it? If so, let us know in the comments how it is working out for you.